Royal technology has developed and built the whole supply chain for Car LOGO board PVD metalizing service. From mold design & manufacturing, thermal vacuum forming process, UV curing base/top coatings; PVD chroming metalizing till LED lighting assemble, we are able to provide a complete turn-key coating solution.
This series of high vacuum metallizing equipment is customized designed system for manufacturing high quality of mirror finishing and see-through (transparent effect) finishing thin films on 3D automotive acrylic billboard.
With the PVD thermal evaporation technology, which deposits high reflection film on PMMA (Acrylic) surface, gives an outstanding coating layers as below: during the day time, sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated ( LED light inside is installed ) from front, back and side views.
Applications:
3D LED illuminated Automobile LOGO and sign symbols, PC/PMMA Chrome Coating, Aluminum/Silver/Copper/ SS wires Metalizing, PC panel sheets of mirrors.
With PVD vacuum metallizing technique, the film thickness can be controlled, the coating process is environmentally friendly, an ideal coating solutions to replace the conventional Chrome plating process.
Besides, more benefits:
1. Durable, life time is up to 5~8 years, even in outdoor.
2. Easy assemble and maintenance. With screws mounting or hang-up method.
3. Safe and reliable. The PMMA material makes it much lighter in weight than metal logos, highly reduce the risk of injuries from falling down accident.
4. Outstanding aesthetic finishing: during the day time, the car sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated
( LED light inside is installed ) from front, back and side views.
Royal Technology successfully developed 3 models metallizing system to serve the worldwide coating services centers: South Korea, Mexico, and China countries.
Model A: top coating structure
RTEP3600
Advantages
1. The door located in the railway track, sliding model, easy to operate and very convenient for loading/unloading
1.1 Max. product size: 3000mm
1.2 Suitable for see-through finish
2. The unique rotary rack and evaporation system design to guarantee a high uniformity.
2.1 The height from substrate to evaporation source can be adjusted flexibly ;
2.2 Evaporation sources distance can be adjusted;
2.3. Three groups evaporation sources for a perfect full area coating.
RTEP2200
Advantages
- Robust structure design and high quality configurations
- PLC + Touch Screen Operation System, fully automatic / manual control
- High efficiency pumping package with low power consumption configurations
- Exclusively designed rotating Carousel structure for easy loading/uploading
- Easy access to the working environment for maintenance
- Suitable for see-through finishing coating
Model B: Cylindrical Chamber with Planetary Rotary System
RTEP2500
Advantages:
- Plasma cleaning, argon gas bombardment device, glow discharge system.
- PECVD process for top coating after Aluminum layer deposition.
- Robust structure design and high quality configurations
- PLC + Touch Screen Operation System, fully automatically /Manually control
- Fast Vacuum Evacuation System
- Exclusively designed rotating Carousel structure for high uniformity film deposition
- Easy access to the working environment for maintenance
Model C: Cubic Chamber
RTEP6600
RTEP4500
- Advantages
- The door located in the railway track, sliding model, easy to operate and very convenient for loading/unloading.
- The unique rotary rack and evaporation system design to guarantee a high uniformity.-The distance from substrate to evaporation source can be adjusted flexibly;– Evaporation sources distance can be adjusted;– The substrate holder is sliding forward/backward in chamber.– The 2nd substrate trolley for option to enhance efficiency
Technical Specifications
| Model | RTEP6600 | RTEP4500 | RTEP3600 | RTEP2500 | RTEP2200 |
| Standard
Applications |
Car logo and symbols billboard, bumpers, bezels and other plastic large parts for vacuum metallizing.
Cr / NiCr / Al metallizing, from see-through to mirror finishing effect, programmable control coating process. |
||||
| Deposition Chamber | Cubic | Cubic | Cylindrical | Cylindrical | Cylindrical |
| Chamber Dimensions (L*W*H) mm |
6600*1300*3800
(32.6 m³) |
4500*1300*3200
(18.7 m³) |
φ3600*1700
(17.3 m³) |
φ2500*2500
(12.3 m³) |
φ2200*1500
(5.7 m³) |
| Project Location
and Built Time |
China, 2014 | China, 2015 | Mexico, 2014 | China, 2014 | South Korea, 2015 |
| Max. size of Loading (mm) | 6000 | 4000 | 3300 | 2000 | 2000 |
| Max.Total Power (KW) | 300 | 200 | 200 | 200 | 100 |
| Average Power
Consumption (KW) |
150 | 100 | 100 | 110 | 60 |
| Cycle Time (minutes) | 30 | 25 | 25 | 20 | 20 |
| Flexible configurations: the machine is set according to coating processes and customer’s requirement. | |||||
Performance
A. Ultimate Vacuum Pressure: better than 8.0×10-4 Pa
B. Operating Vacuum Pressure: 1.0×10-2 Pa.
C. Pumping down Time: from 1 atm to 8.0×10-3Pa≤15minutes
( @room temperature, clean and unloading)
D .Leaking Rate: 9.0-5 Pa m³/ sec. Or better than 0.67Pa in 1 hour after shut down the machine from ultimate pressure.
E. Deposition Materials: Al, Cr, Sn, SS, Cu, Au, Al, In, Sn … etc.
F. Evaporation Sources: Tungsten filament, boat, basket etc.
G. Operating Model: Full Automatically /Semi-Auto/ Manually
H. Safety Circuitry and Interlocks: numerous safety interlocks to protect operators and equipment ( water, current etc.)
Built Time: 2015
Location: China
